Thông tư 04/2014/TT-BKHCN đánh giá trình độ công nghệ sản xuất

THE MINISTRY OF SCIENCE AND TECHNOLOGY

Circular No.04/2014/TT-BKHCN dated April 08, 2014 of the Ministry of Science and Technology guiding on the production technology level’s evaluation

Pursuant to Decree No. 20/2013/ND-CP dated February 26, 2013 of the Government defining the functions, tasks, powers and organizational structure of the Ministry of Science, Science and Technology;

Implementation of national technology innovation program by 2020 approved by the Prime Minister in the Decision No. 677/QD-TTg dated May 10. 2011;

Considering the proposal of Director of Evaluation, Assessment and Inspection of Technology Department,

The Minister of Science and Technology issues Circular guiding on the production technology level’s evaluation.

Chapter 1.

GENERAL PROVISIONS

Article 1. Scope and subjects

1. This Circular guides the contents and process of evaluation of technology level in manufacturing industries, including: processing, fabrication, assembly and supporting industries;

2. Other agencies, enterprises, organizations and individuals involved in evaluation of technology level shall comply with the provisions in this Circular;

3. The result of evaluation of production technology level is the ground for the agencies, enterprises, organizations and individuals to propose solutions and policies to innovate and improve the production technology level of enterprises, sectors or localities;

Article 2. Explanation of terms

In this Circular, the terms below are construed as follows:

1.Production technology level is the level achieved of the production technology and is evaluated according to 04 levels: advanced, advanced average, average and backward;

2. Evaluation of production technology level is the analysis, identification of current state of technology level of enterprises or manufacturing industry based on the fixed criteria to determine the strong points and weak points of technology components to propose solutions and policies to innovate technology and improve the efficiency and production technology level of enterprises or sectors;

3. Technology contribution coefficient is the coefficient represents the technology contribution into the value-added of enterprises or sectors;

4. Manufacturing industry is the collection of enterprises producing the same group of products under level 2 sub-sector of processing and fabrication industry in the system of Vietnam economic sectors (issued together with Decision No. 10/2007/QD-TTg dated January 23, 2007 of the Prime Minister);

5. Production technology line is the system of equipment, tool and means placed or installed in line with the diagram and technology process to ensure synchronous operation to make products;

6. Number of employee is the total average employees of enterprise in the year of evaluation of technology level, not including the employees having working time of less than 03 months;

Article 3. Principles of evaluation of production technology level

1. Production technology is divided into four groups of basic component: group of technological equipment represented in the machinery, tools and means abbreviated as T (Technoware); group of human resources represented in the capacity to absorb the engineering and technology for production abbreviated as H (Humanware); group of information represented in documents and information data abbreviated as I (Infoware); group of organization and management represented in the work of organization and management abbreviated as O (Orgaware);

The evaluation of production technology level of enterprises or sectors is done on the basis of level achieved of criteria of four groups of basic component T, H, I, O.

2. The evaluation of production technology level in quantitative terms, using the common scale (100 points) to make the same level of evaluation. The classification of technology level depends on the total points achieved of criteria;

Point of criteria is determined in line with the data of survey and collection at the enterprises. The form of survey slip is specified in Annex I of this Circular;

3. Technology contribution coefficient is calculated based on the points achieved of groups T, H, I, O and represents with the rhombus diagram as the grounds for remark and conclusion in the Report on result of production technology level evaluation;

4. The point of some criteria (criteria 2, 7, 8 and 16) depends much on the technology nature and characteristics of each industry and regularly changes with the social-economic development. Therefore, to determine the point of these criteria, it is necessary to rely on the comparison standard of each industry at the time of evaluation;

Some criteria uniformly apply the sectoral comparison standard specified in Annex II of this Circular. On the basis of proposal of the Ministries and sectors concerned, the Ministry of Science and Technology shall review and adjust the comparison standard to suit the actual social and economic development of each period;

Chapter 2.

EVALUATION CRITERIA OF PRODUCTION TECHNOLOGY LEVEL

Article 4. Group of criteria on technological equipment - maximum 45 points

1. Criteria 1: Level of depreciation of equipment and technology - maximum 6 points

Depreciation of equipment and technology (abbreviated as ET) is the reduced use value of ET over the time. The coefficient representing the depreciation of ET (Kh) is calculated by the following formula:

In which:

- Gbđis the initial total value of ET (primary cost);

- Gsxis the current total value of ET (depreciated).

Value of ET is taken from the yearly financial statement preceding the year to perform the evaluation of technology level of enterprises;

The point of these criteria is determined as follows:

Degree of depreciation below 15%                       : 6 points

Degree of depreciation from 15% to less than 30%       : 5 points

Degree of depreciation from 30% to less than 45%       : 4 points

Degree of depreciation from 45% to less than 60%       : 3 points

Degree of depreciation from 60% to less than 75%       : 2 points

Degree of depreciation above 75%                       : 1 point

2. Criteria 2: Capital intensity of equipment and technology - maximum 3 points

Capital intensity of ET represents the invested capital in ET of enterprises. The coefficient of capital intensity of ET (Kcđ) is calculated by the following formula:

In which:

- Gsxis the current total value of ET;

- M is the total employees.

The point of these criteria is determined by the average coefficient of capital intensity of ET of each industry (Kstandard 1) is as follows:

3. Criteria 3: Degree of innovation of equipment and technology – maximum 5 points

Innovation of ET is the additional investment in ET to replace and upgrade the ET system of enterprises. The coefficient of ET innovation (Kdm) is calculated by the following formula:

In which:

- Gtbmis the total value of ET newly installed and operated in production within 05 years;

- Gsxis the current total value of ET

Point of these criteria is determined as follows:

Coefficient of ET innovation from 25% or more                     : 5 points

Coefficient of ET innovation from 20% to less than 25%       : 4 points

Coefficient of ET innovation from 15% to less than 20%       : 3 points

Coefficient of ET innovation from 10% to less than 15%       : 2 points

Coefficient of ET innovation of less than 10%                        : 1 point

4. Criteria 4: Origin of equipment and technology – maximum 3 points

These criteria represent the reliability of manufacturing country or manufacturer. Where the ETs are made by the same manufacturer but in different countries, ETs shall be determined their origin from the country of registration of that manufacturer. Where there are a lot of ETs with different origins, ETs shall be determined their origin by the origin of group of main ETs of the same origin and with the greatest total value compared with the remaining group of ETs of different origins;

The point of these criteria is determined as follows:

Origin of ET from G7: 3 points

Origin of ET from developed countries or developing countries: 2 points

Origin of ET from the remaining countries: 1 point

(G7, developed countries and developing countries are classified by announcement of the International Monetary Fund - IMF).

5. Criteria 5: Degree of automation – maximum 5 points

Degree of automation represents the modern of ET. The coefficient of automation is determined by the ratio between the value of automation equipment over the total value of ET

In which:

- Gtđhis the value of automation equipment and determined by the total value of automation equipment multiplied by the coefficient of degree of automation divided by 3 (three). The coefficient of degree of automation is determined by the survey data collected in Table B, Annex II of this Circular;

- Gsxis the current total value of ET;

The point of these criteria is determined as follows::

Coefficient of degree of automation from 90% or more: 5 points

Coefficient of degree of automation from 75% to less than 90%: 4 points

Coefficient of degree of automation from 60% to less than 75%: 3 points

Coefficient of degree of automation from 45% to less than 60%: 2 points

Coefficient of degree of automation from 30% to less than 45%: 1 points

Coefficient of degree of automation of less than 30%: 0 point

6. Criteria 6: The degree of synchronization of the ET- maximum 4 points

The synchronous ETs are the ETs (or group of ET) between the successive stages in the production line with a capacity of production and technical parameter consistent with the general capacity of production and technical parameter of the whole line. The synchronizing coefficient of ET (Kdb) is calculated by the formula:

In which:

- Gdbis the total value of synchronous ET;

- Gsxis the current total value of ET;

Where the enterprises have many different products made on multiple production lines, the synchronizing coefficient of enterprises is calculated by the average synchronizing coefficient by the value of those production lines;

The point of these criteria is determined as follows:

Synchronizing coefficient from 75% or more                 : 4 points

Synchronizing coefficient from 60% to less than 75%   : 3 points

Synchronizing coefficient from 45% to less than 60%   : 2 points

Synchronizing coefficient of less than 45%          : 1 point

7. Criteria 7: The rate of energy production costs - maximum 6 points

These criteria represent the production efficiency in terms of energy use. The coefficient of energy costs (Knl) is calculated by the ratio between the total value of energy (electricity or coal, wood, gasoline, oil, ...) expended (Gnl) with a total value of manufactured products (Gsp) in the year:

The point of these criteria is determined by the average coefficient of energy cost of each industry (Kstandard 2) as follows:

8. Criteria 8: Ratio of production material cost – maximum 6 points

These criteria represent the production efficiency in terms of use of raw materials. The coefficient of raw material costs (Knvl) is calculated by the ratio between the total value of raw material (all kinds of raw material) expended (Gnvl) with the total value of manufactured products (Gsp) in the year:

The point of these criteria is determined by the average coefficient of raw material cost of each industry (Kstandard 3) as follows:

9. Criteria 9: Products of production line – maximum 3 points

These criteria consider the product quality of production line according to the coefficients: satisfaction of national standard and export;

The point of these criteria is determined as follows:

10. Criteria 10: Transfer and application of technology and intellectual property – maximum 4 points

These criteria represent the technology transfer (abbreviated as TT) not accompanied with equipment, application of technological innovation (AT) and intellectual property (IP) of enterprises;

IP includes the registration of protection of IP rights and issuance of Title of protection of intellectual property right, Certificate of intellectual property or receipt of transfer of ownership or rights to use objects of industrial property through contracts.

The point of these criteria is determined as follows:

Article 5. Group of criteria on human resources – maximum 22 points

1. Criteria 11: The percentage of employee with college and university degree or higher - maximum 4 points

These criteria represent the professional qualification and capacity of employees in enterprises. The labor rate coefficient has the college and university level or higher (H1) is determined by the following formula:

In which:

- M1is a number of employees having college and university level or higher and being arranged work in line with their trained majors;

- M. is the total employees

The point of these criteria is determined as follows:

2. Criteria 12: Percentage of skilled worker – maximum 4 points

These criteria represent the skill of employees in the enterprises. The percentage of skilled workers of enterprises (H2) is determined by the following formula:

In which:

- M2is the number of skilled worker of enterprises (level 5 or higher for salary scale of 6 or 7 levels, level 4 or higher for salary scale of 5 levels, the highest level for salary scale of 4 levels or less);

- Mttis the direct total employees

The point of these criteria is determined as follows:

3. Criteria 13: Qualification of management staff – maximum 2 points

These criteria represent the qualification and capacity of management staff with the percentage of management staff having university degree or higher in enterprises in accordance with management position (H3) and are determined by the following formula:

In which:

- M3is the number of management staff with university degree or more in accordance with management position in enterprises;

- Mqlis the total management staff in enterprises;

The point of these criteria is determined as follows:

4. Criteria 4: Percentage of employee through training – maximum 3 points

These criteria represent the qualification and capacity of employee directly involved in production. The percentage of employee through vocational training (H4) is determined by the formula:

In which:

- M4is a number of employees through vocational training (6 months or more) and arranged work in line with their trained trade;

- Mttis the direct total employees

The point of these criteria is determined as follows:

5. Criteria 15: Percentage of expense for training and development research – maximum 5 points

These criteria represent the investment in training to improve the level of human resource and development research of technology and products of enterprises. The percentage of expense for training and development research (Kđt) is determined by the following formula:

In which:

- Gđtis the total expenses for training and development research;

- Gdtis the annual total revenues.

The point of these criteria is determined as follows:

6. Criteria 16: Labor productivity – maximum 4 points

These criteria represent the general efficiency of production activities of enterprises. Labor productivity is the average value-added created by an employee in a year (Kns) is determined by the following formula:

In which:

- Avis the total value-added;

- M is the total employees.

The point of these criteria is determined by the average labor productivity of industry (Kstandard 4) as follows:

Article 6. Group of criteria on information – maximum 15 points

1. Criteria 17. Information for production – maximum 4 points

These criteria include the contents of information for production: system of technical materials, system of materials guiding the operation, system of technical norm for equipment and criteria of raw materials and products;

The point of these criteria is determined as follows:

There are all 3 contents of information for production: 4 points

There are 02 out of 03 contents of information for production: 3 points

There is 01 out of 03 contents of information for production: 2 points

The information for production is not sufficient: 1 point

2. Criteria 18: Information for management – maximum 4 points

The criteria include the contents of information for management: management system of production techniques and training; management system of product quality; system of market, customer and supplier;

The point of these criteria is determined as follows:

There are all 3 contents of information for management: 4 points

There are 03 out of 04 contents of information for production: 3 points

There are 02 out of 04 contents of information for production: 2 points

Lacking 3 contents of information for management: 1 point

3. Criteria 19: Means and techniques of information – maximum 03 points

These criteria mention the equipment of material equipment for processing and exchange of information including types of main equipment such as: telephone, fax machine, computer, local area network (hereinafter referred to as LAN), internet, ...

The point of these criteria is determined as follows:

There are sufficient basic communication facility (phone, fax, computer, LAN, internet, ...) : 3 points

Only lack of LAN or Internet: 2 points

Lack of LAN or Internet: 1 point

No basic communication facility: 0 point

4. Criteria 20: Expenses of sale and purchase, exchange and update of information – maximum 4 points

These criteria mention the extent of information update from various sources after there are technical means for processing and exchange of information. The rate coefficient of information expense (Ktt) is determined by the total value of information expense on the total revenues:

In which:

- Gttis the total information expense (including the charges of phone, Internet… )

- Gdtis the total annual revenues

The point of these criteria is determined as follows:

Rate of information expense from 0.25% or more: 4 points

Rate of information expense from0.05% to less than 0.25%: 3 points

Rate of information expense from0.01% to less than 0.05%: 2 points

Rate of information expense of less than 0.01%: 1 point

Article 7. Group of criteria on organization and management – maximum 18 points

1. Criteria 21: Management of equipment effectiveness – maximum 5 points

These criteria represent the efficiency of organization and management in enterprises. The effectiveness index of general equipment (Ktbtt) is the product of equipment effectiveness (H) and the percentage of product meeting the quality standard (Q):

In which:

- Pttis the total products actually made;

- P is the total design capacity;

- Gđis the total value of product meeting the standard;

- Gspis the total value of products made.

The point of these criteria is determined as follows:

2. Criteria 22: Development and innovation of products – maximum 4 points

These criteria

In which:

- Gspmis the total value of products innovated;

- Gspntis the total value of products made in the previous year;

- Gspttis the total value of products consumed;

- Gspis the total value of products made;

The point of these criteria is determined as follows:

Development and innovation index of product from 15% or more: 4 points

Development and innovation index of product from 5% to less than 15%: 3 points

Development and innovation index of product from 1% to less than 5%: 2 points

Development and innovation index of product of less than 1%: 1 point

3. Criteria 23: Development strategy – maximum 2 points

These criteria consider the development strategy of products, markets, manpower and technology;

The point of these criteria is determined as follows:

There are sufficient development strategies: 2 points

There is not sufficient development strategy: 1 point

4. Criteria 24: Production management system – maximum 3 points

These criteria consider the level of perfection of organization – production management: formulating, applying being issued with certificate of management system in accordance with ISO 9001 standard or HACCP, SA 8000, GMP,...by the certification organization that has registered its areas of operation as prescribed;

The point of these criteria is determined as follows:

Having been issued with ISO 9001 or HACCP, SA 8000, GMP certificate,...

Having developed and applied in accordance with ISO 9001 or HACCP, SA 8000, GMP, ... but not certified;

Having production management system but not applied in accordance with ISO 9001 or HACCP, SA 8000, GMP,...

5. Criteria 25: Environmental protection – maximum 4 points

These criteria mention the capacity of environmental protection;

The point of these criteria is determined as follows:

Satisfying ISO 14001 standard: 4 points

Meeting requirements in waste treatment from 70% or more: 3 points

Meeting requirements in waste treatment from 30% to less than 50%: 1 point

Meeting requirements in waste treatment of less than 30%: 0 point

Chapter 3.

CONTENT AND PROCESS FOR EVALUATION OF PRODUCTION TECHNOLOGY LEVEL

Article 8. Evaluation of production technology level of enterprise

1. Determining the number of point of each group of technological component (T, H, I, O) and the total points of groups of technological component if enterprise under the guidance in Section 1 and Section 2, Annex III of this Circular.

2. Calculating the contribution coefficient of technology of enterprises and drawing rhombus diagram under the guidance in Section 3 and 7, Annex III of this Circular;

3. Classifying the technology level based on the total points obtained and contribution coefficient of technology of enterprises:

a) Backward technology level: contribution coefficient of technology is smaller than 0.3 or the total point of technological components is smaller than 35 points;

b) Average technology level: contribution coefficient of technology from 0.3 or more and the total point of technological components is from 35 points to less than 60 points;

c) Advanced average technological level: contribution coefficient of technology from 0.5 or more and the total point of technological components is from 60 points to less than 75 points;

d)Advanced technological level: contribution coefficient of technology from 0.65 or more and the total point of technological components is equal to or more than 75 points;

Article 9. Evaluation of production technology level of sector

1. Determining the number of point of groups of technological components (T, H, I, O), the total point of groups of technological component of manufacturing industry under the guidance in Section 4 and 5, Annex III of this Circular;

2. Calculating the contribution coefficient of technology and drawing rhombus diagram for the manufacturing industry under the guidance in Section 6 and 7, Annex III of this Circular;

3. Classifying the technology level of the manufacturing industry based on the total points obtained and contribution coefficient of technology of sector (do the same as guided for enterprises in Clause 3, Article 8 of this Circular);

4. Based on the result of classification of technology level, contribution coefficient of technology, rhombus diagram of each enterprise, make a comparison of result of other enterprises of the same manufacturing industry and make a comparison with the general result of that manufacturing sector;

Article 10. Provisions on analysis and evaluation

1. The contents specified in this Circular provide general guidelines on evaluation of production technology level of enterprises, industries or localities. When in need of evaluation of production technology level, the organizations shall apply the guidelines to prepare the plan for specific evaluation of production technology level for enterprises, industries or localities;

2. When conducting the evaluation of production technology level of industries or localities, the following steps must be carried out in turn:

a) Selecting the type of enterprise representing industry or locality;

b) Evaluating the technology level of each enterprise;

c) Evaluating the technology level of each industry on the basis of calculation and summary of result of evaluation of production technology of enterprises of that industry;

d) Generally evaluating the technology level of locality on the basis of summary of result of evaluation of production technology of industries of localities;

Article 11. Process ofevaluation of technology level

1. Preparation work

a) Establishing group of evaluation of technology level including 03 members who have appropriate expertise and experience in manufacturing industries of products. The group has a member as a group leader;

b) The group of evaluation of technology level shall formulate the plan for evaluation of production technology level, including the following basic contents:

- Evaluation objectives;

- Determining the manufacturing industries and the number of enterprises to be evaluated;

- Time and progress of implementation of steps;

- Estimated fund for implementation;

The determination of objectives, industries and number of enterprises that need evaluating the production technology level is carried out under the orientation of governing agencies in line with the characteristics of each industry or locality;

c) The plan for evaluation of production technology level shall be approved by the competent authority before implementation;

2. Survey and collection of data at enterprises

a) Organizing the training for the work of survey and collection of information and data for members of group of evaluation of technology level;

b) Sending members of the group of evaluation of technology level to the enterprises to collect information and data. The members may be divided into groups and assigned tasks in line with the actual survey and collection of information and data at enterprises;

c) Gathering data and making a survey report;

3. Analysis of evaluation

a) Gathering of survey slips from enterprises;

b) Processing information and verifying the survey data;

c) Doing some calculations, drawing diagram, classifying and making a remark about the production technology level of enterprises;

d) Doing some calculations, drawing diagram and making a remark about the production technology of each industry;

dd) Making a report on the result of evaluation of production technology level;

4. Summary

a) Meeting and making a report on the result of evaluation of production technology level;

b) Completing, sending and retain the reports and survey data;

c) Carrying out the acceptance, financial payment and finalization as prescribed;

Chapter 4.

FUNDING AND IMPLEMENTATION ORGANIZATION

Article 12. Funding for implementation

1. The funding for implementing the evaluation of production technology level of industry or locality is taken from the budget sources for science and technology and other sources legally mobilized from industry or locality

2. The contents and rate of expenditure shall comply with regulations on the norm of formulation and allocation of funding estimate for the tasks of science and technology with the use current budget on the basis of consistency with the rate of estimate of state budget annually allocated;

3. The payment and finalization of funding shall comply with the provisions of the Law on State budget and the guiding documents;

4. Where the enterprises organize the evaluation of production technology level by themselves for studying and developing the technology innovation strategy to improve their business and production capacity, the funding of evaluation shall be paid by those enterprises;

Article 13. Implementation organization

1. Based on the request of each industry, locality, periodically under the 05-year plan, the Ministries, sectors and People’s Committee of provinces and centrally-affiliated cities shall direct the implementation of evaluation of production technology level under their management and send Report on evaluation of production technology level to the Ministry of Science and Technology for summary and development of general database nation-wide;

2. Enterprise are obliged to coordinate and provide data when the Ministries, sectors or People’s Committee of provinces and centrally-affiliated cities carry out the evaluation of production technology level under the provisions of the Law on Statistics and the relevant administrative documents;

3. Technology and science organization, technology and science services provider are permitted to participate in consulting, staffing and implementing a part or signing package contract to carry out the process of evaluation of production technology level;

4. The Evaluation, Assessment and Inspection of Technology Department under the Ministry of Science and Technology shall guide, support and monitor the Ministries, sector and localities to carry out the evaluation of production technology level; develop and update the general database on the production technology level;

5. Periodically, the Ministries and sectors, under their management functions and based on the data of result of evaluation of production technology level of the previous period and the trend in technology development, shall re-determine the standard of comparison of a number of appropriate criteria for each industry and send it to the Ministry of Science and Technology for summary and uniform application on a national scale.

Article 14.Effect

1.This Circular takes effect on June 01, 2014.

2. Any problem arising during the implementation of this Circular should be promptly reported to the Ministry of Science and Technology for amendment and supplementation accordingly./.

The Minister of Science and Technology

Nguyen Quan

* All appendices are not translated herein